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Conduit build

A repeater in a conduit body

A low-profile solar repeater built inside a 1" Type C conduit body, the straight-through fitting with a removable cover that electricians use to pull wire along a run of conduit. It is cheap, made to live outdoors, and just big enough for an 18650 holder with the board mounted on it, all fixed to the cover so the electronics lift out in one piece. PVC conduit, a coupling and a cap complete the body, an N-type connector takes the antenna, and a waterproof vent lets it breathe.

Variants

What each variant costs

Pick the variant that fits the site, then jump to its parts list and photos.

Cost of each conduit build variant, with and without an antenna
BuildBase+ 5 dBi+ 5.8 dBi
1W RAK build30 dBm$98.20$106.21$115.55
Heltec 4.3 build28 dBm$77.20$85.21$94.55
Energy efficient build22 dBm$46.99$55.00$64.34

Costs include the enclosure but not mounting hardware. Prices are what the parts cost when they were bought and will drift as sellers change them. Bulk packs are costed by the share one build uses, so a first build costs more up front and leaves spares for the next. Some part links are affiliate links, which may earn a commission at no extra cost to you.

The enclosure

Every variant starts from the same enclosure, at $16.28 a build.

Enclosure parts
PartQtyCost
1" Type C conduit body (4 pack) (opens in a new tab)1 of 4$4.75
1" PVC conduit pipe1 ft of 10 ft$1.10
1" conduit coupling1$0.81
1" conduit cap1$2.28
18650 2-cell battery holder (6 pack) (opens in a new tab)1 of 6$1.53
N-type female to IPX connector, 20 cm (opens in a new tab)1$3.35
OD 8 × M6 stainless steel spacer (10 pack) (opens in a new tab)2 of 10$0.45
5 × 20 mm 1.25A fuse holder (5 pack) (opens in a new tab)A 2A fuse is the better choice for 1W Rak Build.1 of 5$1.22
Waterproof air vent M12 × 1.5 (10 pack) (opens in a new tab)2 of 10$0.79
Total$16.28
Looking into the open end of a conduit cap held in a hand, with the hex nut of an air vent fitted through its base. (opens full size in a new tab)
The waterproof air vent fitted through the bottom cap, so the enclosure can breathe without letting water in. Use an older Folgers coffee lid to create a protective barrier around the vent.
An assembled conduit enclosure hanging upright outdoors by a fence, ready for a coat of spray paint. (opens full size in a new tab)
Spray-coating the assembled enclosure before it goes up.

1W RAK build

30 dBm transmit$98.20 with enclosure

The long-range option. A RAK WisBlock with the 1W booster, two 18650 cells and an MPPT charge controller, with a 5W panel on a ball head so it can be aimed at the sun.

Pictured with the 5.8 dBi antenna, which brings it to $115.55.

A RAK WisBlock stack with its booster module, mounted on an 18650 battery holder fixed to the conduit body's cover plate. (opens full size in a new tab)
The RAK board and 1W booster stacked on the battery holder, all fixed to the conduit body's cover.
The underside of the battery holder assembly, with a blue CN3791 MPPT charge controller board wired to it. (opens full size in a new tab)
The MPPT solar charge controller on the other side of the battery holder.
The open conduit body held in a hand, showing the empty cavity, a cable gland on the side and the solar lead entering. (opens full size in a new tab)
Inside the conduit body, with the solar lead coming in through the cable gland.
A white solar panel attached to the side of the conduit body with a small ball head, its cable running into a cable gland. (opens full size in a new tab)
The solar panel on its ball head, so it can be angled toward the sun.
The finished 1W repeater mounted on a roof at sunset, a tall fiberglass antenna on top and the solar panel on the side. (opens full size in a new tab)
Finished and on the roof, with the 5.8 dBi fiberglass antenna.

Heltec 4.3 build

28 dBm transmit$77.20 with enclosure

The same enclosure and power system as the 1W build, around a Heltec V4.3 without the OLED screen. A little less transmit power for a good deal less money.

No photos of this variant yet.

Energy efficient build

22 dBm transmit$46.99 with enclosure

The cheapest and smallest. A XIAO nRF52840 with a Wio-SX1262 sips so little power that one 18650, a TP4056 charger and three small panels fixed flat to the enclosure keep it running, with no ball head or large panel to catch the wind.

Pictured with the 5 dBi antenna, which brings it to $55.00.

A battery holder with a small TP4056 charger board attached, fixed to the conduit body's cover plate on a desk. (opens full size in a new tab)
The 18650 holder with the TP4056 charger, mounted on the cover plate.
The open conduit body with small solar panels fixed along its sides and their red and black leads joined inside. (opens full size in a new tab)
Wiring the three panels together inside the enclosure, each through its own diode.
The finished energy efficient repeater fixed to a metal fence post, with a short antenna on top. (opens full size in a new tab)
Finished and on a fence post, with the 5 dBi antenna.
A close view of the repeater held to a metal fence post by magnets, a solar panel facing outward. (opens full size in a new tab)
Held to the steel post with countersunk magnets, one of the mount options.

Antennas and mounts

Not included in the base cost. Each build has an N-type connector, so any 915 MHz antenna with an N-type plug will fit; these are the two the builds above use.

Antennas

Mount options

Mount options
PartQtyCost
Countersunk magnet 25 × 7 − 5.5 mm (10 pack) (opens in a new tab)2 of 10$2.50